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Automatic Welding and Corner Cleaning Line, AWCL-100

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Automatic Welding and Corner Cleaning Line, AWCL-100

Function
The uPVC window and door production line is designed for the fabrication of European style PVC windows and doors. The amazing automatic functionality of the machine including welding, transferring and cleaning, make this unit the ideal window and door production solution.

Features
1.Composed of welding, conveyer, manipulator and corner cleaning units.
2. High precision square guide with linear bearing motion and integrated location and heating capabilities.
3. High stability servo system with industrial PC control.
4. CAD/CAPP/CAM programs integrated into the system.
5. The uPVC machine has an optional barcode reader to quickly process data as the work pieces move from welding through the conveyer and onto the cleaning process.
6. The uPVC window and door production solution is engineered to satisfy the high output demands of any production enterprise.

Features of welding unit
1. Enhanced rigidity horizontal structure to keep the PVC machine running stably.
2. The welding head is driven by a dual step belt transmission system that delivers incredible precision and reliability.
3. The welding head features parallel welding technology, which can create PVC doors and windows with an attractive appearance and high corner strength.
4. Automatic size tolerance compensation and welding size with high precision.
5. Special quick-change magnetic welding fixtures that greatly reduce changeover time.
6. Special automatic PVC profile un-loading device.
7. Double stack welding of frames or sashes as per customer requirements.

Features of cleaning unit
1. Equipped with a high efficiency servo-system that performs automatic cleaning for all weld seams.
2. A fast corner rotating and locating device improves the entire production efficiency and accuracy by quickly and precisely cleaning welding frames and sashes.
3. The cylinder of the uPVC window and door production line is installed upside-down for proper tools installation.
4. High speed steel tool design and linear bearing motion, the cleaning effects meet European window and door fabrication standards.
5. Automatic profile recognition, and automatic processing program conversion.
6. More than 100 series profiles cleaning without the need for a tool change.
7. Circular interpolation and line interpolation function to ensure proper cleaning results.

Conveyer and Manipulator
1. Automatic conveyance after welding.
2. Double manipulator design, servo-drivn system control, square guide motion, high production efficiency.
3. The holding design of the manipulator features accurate holding and fast feeding with high efficiency.

Parameter
Operation Air Pressure 0.5 ~0.8 MPa
Air Consumption 300 l/min
Input Voltage 380 v, 50 hz
Input Power 15 kW
Welding height 30 mm ~130 mm
Welding width 30mm ~120mm
Processing range 550mm×600mm~1800mm×3000mm
Machine Weight 6000 kg
Main components brand
Air units SMC
Solenoid valve SMC
Air cylinder SMC
Reducing valve SMC
Switching power MeanWell
Pilot lamp SIEMENS
Button Switch SIEMENS
CNC system SIEMENS
Temperature controller OMRON
Feedback Form
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