波克棋牌

LBZ2000PC Vertical Insulating glass flat press production line

2000  Insulating Glass Panel Press Line

波克棋牌LBZ2000PC Vertical Insulating glass flat press production line is suitable for producing insulating glass unit equipped with aluminum spacer, such as the standard double IGU, triple IGU, Shaped IGU and optional stepped insulating glass unit。 Adopting the world's latest design concepts and advanced processing technology, this insulating glass panel press line has various advantages。 For example, it is environmentally friendly, energy-saving, highly efficient, cost-effective, and features powerful function, easy operation, low power consumption, convenient maintenance, etc。 Hence, our insulating glass panel press line is the ideal equipment for large-scale insulating glass manufactures。

Our insulating glass panel press line is composed of the feed conveyer, washing and drying station, output conveyer, aluminum frame mounting machine, assembly and press robot, and titling table. Therefore, it can realize automatic convey, washing and drying of glass, positioning of aluminum frame, as well as automatic assembly, flat press and lay and output of the insulating glass unit.
1. Equipped with thickened sound-absorbing cotton, the drying section and glass outlet of the insulating glass panel press line features reduced noise. The use of auxiliary security door can also well prevent the glass. Formed by laser cutting and CNC bending at a time, the all stainless steel air-knife with even knife edge and long service life produces high air pressure and low noise.
2. The machine body of the washing and drying station is made of stainless steel, and the transport mechanism with waterproof bearings and flexible devices can convey 3-12mm glass with no adjustment required. The independent nozzle with free-to-adjust angle and fixed retainer spring can realize fanwise sputtering and can be dismounted for easy cleaning. In addition, the air blower of the insulating glass panel press line makes use of the circulating air heating method to ensure good drying effects.
3. Welded by thickened steel frame, the pressing robot of the insulating glass panel press line features high strength, small deformation, and good stability. The high-strength inner plate with a thickness of 30mm is connected and fixed to the steel frame. The pressing robot is also especially equipped with an advanced adjustable mechanism to ensure that any external factor will not influence the flatness of plate and allows for uniform and accurate press of insulating glass at all times .
4. The lateral and under positioning of aluminum frame can be manually controlled. The locating piece of aluminum frame adopts the buffer structure of rubber block and compressed spring, and can be freely adjusted according to the thickness of the glass.
5. The under positioning mechanism of glass is equipped with the cylinder and servo electric handspike. The cylinder works when the insulating glass panel press line produces normal insulating glass, and the cylinder and electric handspike work together when the machine makes stepped unit. This flexible working mode of the insulating glass panel press line greatly improves working efficiency and lowers failure rate.

Technical features
1) The insulating glass panel press line is controlled by the programmable logic controller (PLC) throughout the production process.
2) The digital input and output control system provides high degree of automation and user-friendly operation.
3) Each section of the production line can be manually or automatically controlled with ease.
4) The touch screen can timely display the working status and accurately determine the operating conditions of the equipment.
5) The soft brushes are adopted for cleaning of ordinary glass and on-line low-E glass.
6) This production line can also automatically recognize the coated glass and low-emissivity glass.
7) Our insulating glass panel press line adopts an energy-efficient working mode. For example, it starts automatically when there are glasses waiting for handling and shuts down when glasses are removed.
8) The insulating glass panel press line can be folded and detached for convenient installation and easy transportation. By the way, all the distribution wires are designed with special high-strength protection tubes for safety.
9) The back wheel of the insulating glass panel press line is designed with shaft sleeve structure, and the outer layer is made of polyurethane for good wear resistance.
10) It produces no scratch on the glass, and features smooth transmission with low noise. The transport back plate uses high-intensity polymerization board processed with plastic spraying, ensuring beautiful appearance, as well as anti-aging and anti-corrosive performance.
11) The transport roller of the insulating glass panel press line is made of polyurethane and the shaft core featuring screw connection can effectively avoids the occurrence of off-axis.
12) It also enjoys the features of good wear resistance, durable operation, and long service life. The automatic expansion clamp is also equipped in the insulating glass panel press line to realize stable and reliable convey of glass.

Technical Parameters of the Insulating Glass Production Line
Water supply: 0.5T/hPH=7±1 (conductivity: ≤40μs)
Power supply: Three phase and four wire 380V/50 Hz
Air supply: Displacement 0.80m/min, rated pressure 1.0MPa, motor power≥7.5KW
Total power: 25KW
Washing speed: 2~10 m/min
Maximum working speed: 45 m/min
Production cycle: 23~30s (1000mm×1000mm)
No sealant output: 1000~1200pcs /8h
Glass processing dimension:
Min: 450mm×280 mm
Max: 2000mm×2500mm standard (lengthened: 2800mm)
Washing glass thickness: 3~12mm standard
Max. insulating glass thickness: 40mm standard (60mm optional)
Stepped IG dimension: 150mm×50mm
Transport roller height: 520mm
Transport roller spacing: 184mm
Transport roller diameter: 57mm
Back wheel material: polyurethane
Aluminum spacer width: 4~27mm
Tilting table height: 850mm
Angle of inclination: 84°
Overall dimension: 16400mm×2500mm×3087mm (L×W×H)
波克棋牌 Total weight: ≈5600kg

Key components of the Insulating Glass Production Line

No. Name Brand
1 PLC Japan OMRON
2 Inverter Japan OMRON
3 Touch screen Taiwan EVIEW
4 Vertical gear reducer Taiwan ZHIBAO
5 Horizontal gear reducer Taiwan ZHIBAO
6 Brush motor Taiwan ZHIBAO
7 Servo motor Germany KINCO
8 Pneumatic solenoid valve Taiwan AirTAC
9 Ball screw pair Taiwan ABBA
10 Linear guide pair Taiwan HIWIN
11 Hydraulic component Taiwan
12 Hydraulic component France SCHNEIDER
13 Photoelectric switch Germany SICK
14 Micro switch Taiwan TEND

As a major insulating glass panel press line manufacturer and supplier in China, our company also offers 2-part sealant machine, aluminum spacer bending machine, CNC glass cutting machine, glass loading machine, and much more.

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